Course Content

Module 1: Introduction to Lean and Six Sigma
5 Topics
1 Quiz
Introduction to Lean and Six Sigma
Course Introduction
Understanding Lean Principles
Understanding Six Sigma Principles
How Lean and Six Sigma Complement Each Other
Module 1: Introduction to Lean and Six Sigma
Module 2: History and Evolution
5 Topics
Historical Background
The Origins of Lean
The Origins of Six Sigma
Key Milestones in Lean and Six Sigma
Major Influencers
Module 3: Lean Principles in Detail
6 Topics
Introduction to Lean Principles
Value and Waste
Value Stream Mapping
Continuous Improvement (Kaizen)
Flow and Pull
Perfection
Module 4: Six Sigma Principles in Detail
6 Topics
Introduction to Six Sigma Principles
The DMAIC Process Overview
Define Phase
Measure Phase
Analyze Phase
Improve and Control Phases
Module 5: Key Tools and Techniques for Lean
6 Topics
Introduction to Lean Tools
5S Methodology
Kanban Systems
Jidoka (Autonomation)
Poka-Yoke (Error Proofing)
Lean Simulations and Case Studies
Module 6: Key Tools and Techniques for Six Sigma
6 Topics
Introduction to Six Sigma Tools
SIPOC Diagrams
Cause-and-Effect (Fishbone) Diagrams
Statistical Process Control (SPC)
Root Cause Analysis
Six Sigma Simulations and Case Studies
Module 7: Implementing Lean
5 Topics
Planning and Preparation
Building a Lean Culture
Lean Implementation Roadmap
Case Study on Lean Implementation
Metrics for Success
Module 8: Implementing Six Sigma
5 Topics
Planning and Preparation
Building a Six Sigma Culture
Six Sigma Implementation Roadmap
Case Study on Six Sigma Implementation
Metrics for Success
Module 9: Role of Leadership in Lean and Six Sigma
4 Topics
Importance of Leadership
Responsibilities of Leaders
Building Cross-Functional Teams
Overcoming Resistance to Change
Module 10: Cultural Change and Employee Engagement
4 Topics
Creating a Culture of Continuous Improvement
Strategies for Employee Engagement
Tools for Monitoring Culture Change
Real-World Examples
Module 11: Common Challenges and Solutions
4 Topics
Identifying Common Challenges
Solutions for Lean Challenges
Solutions for Six Sigma Challenges
Real-World Examples of Problem-Solving
Module 12: Future Trends in Lean and Six Sigma
4 Topics
Introduction to Future Trends
Digital Transformation and Lean
Advanced Analytics in Six Sigma
Integrating New Technologies