Course Content
Module 1: Introduction to Lean and Six Sigma
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5 Topics
1 Quiz
Introduction to Lean and Six Sigma
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Course Introduction
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Understanding Lean Principles
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Understanding Six Sigma Principles
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How Lean and Six Sigma Complement Each Other
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Module 1: Introduction to Lean and Six Sigma
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Module 2: History and Evolution
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5 Topics
Historical Background
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The Origins of Lean
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The Origins of Six Sigma
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Key Milestones in Lean and Six Sigma
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Major Influencers
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Module 3: Lean Principles in Detail
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6 Topics
Introduction to Lean Principles
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Value and Waste
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Value Stream Mapping
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Continuous Improvement (Kaizen)
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Flow and Pull
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Perfection
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Module 4: Six Sigma Principles in Detail
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6 Topics
Introduction to Six Sigma Principles
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The DMAIC Process Overview
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Define Phase
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Measure Phase
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Analyze Phase
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Improve and Control Phases
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Module 5: Key Tools and Techniques for Lean
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6 Topics
Introduction to Lean Tools
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5S Methodology
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Kanban Systems
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Jidoka (Autonomation)
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Poka-Yoke (Error Proofing)
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Lean Simulations and Case Studies
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Module 6: Key Tools and Techniques for Six Sigma
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6 Topics
Introduction to Six Sigma Tools
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SIPOC Diagrams
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Cause-and-Effect (Fishbone) Diagrams
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Statistical Process Control (SPC)
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Root Cause Analysis
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Six Sigma Simulations and Case Studies
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Module 7: Implementing Lean
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5 Topics
Planning and Preparation
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Building a Lean Culture
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Lean Implementation Roadmap
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Case Study on Lean Implementation
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Metrics for Success
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Module 8: Implementing Six Sigma
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5 Topics
Planning and Preparation
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Building a Six Sigma Culture
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Six Sigma Implementation Roadmap
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Case Study on Six Sigma Implementation
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Metrics for Success
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Module 9: Role of Leadership in Lean and Six Sigma
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4 Topics
Importance of Leadership
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Responsibilities of Leaders
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Building Cross-Functional Teams
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Overcoming Resistance to Change
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Module 10: Cultural Change and Employee Engagement
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4 Topics
Creating a Culture of Continuous Improvement
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Strategies for Employee Engagement
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Tools for Monitoring Culture Change
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Real-World Examples
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Module 11: Common Challenges and Solutions
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4 Topics
Identifying Common Challenges
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Solutions for Lean Challenges
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Solutions for Six Sigma Challenges
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Real-World Examples of Problem-Solving
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Module 12: Future Trends in Lean and Six Sigma
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4 Topics
Introduction to Future Trends
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Digital Transformation and Lean
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Advanced Analytics in Six Sigma
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Integrating New Technologies
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